Lifting and moving heavy loads are common activities in construction. Considering the immense load capacities involved, relying solely on human strength is not feasible. This is where supporting equipment, such as wire ropes, comes into play.
So, what exactly is a wire rope, and why is it so crucial in the construction industry? Let’s explore further in this article!
What is a Wire Rope and What Are Its Functions?
Wire rope is a steel cable made up of several small wires twisted together. This structure makes it incredibly strong and flexible. This material is commonly used for heavy-duty applications such as lifting, pulling, or securing loads.
The function of a wire rope varies depending on its type and construction. Common applications include construction, mining, transportation, and shipping industries. Its durability makes it the preferred choice for heavy-duty tasks.
As an experienced company, we understand the importance of selecting the right wire rope. Therefore, we’re here to help you learn more about its types to make better-informed decisions.
Types of Wire Rope
1. Galvanized Wire Rope

Galvanized wire rope is a type of wire rope coated with a zinc layer. This coating protects the wire from corrosion, making it ideal for use in humid or water-exposed environments.
This type is widely used in the shipping and construction industries. In addition to being corrosion-resistant, galvanized wire rope is more durable than uncoated types. However, its strength is slightly reduced due to the additional zinc coating. It has a shiny appearance and is weatherproof but less flexible.
Applications include shipping, fishing, oil and gas, communications, and construction industries. Its resistance to corrosion makes it an ideal choice for challenging environments.
Read also: Differences Between Wire Rope Sling and Webbing Sling
2. Ungalvanized Wire Rope
Ungalvanized wire rope is a type of wire rope without a protective coating like zinc. It is typically used in dry, non-extreme environments. Without a coating, it is more prone to corrosion than galvanized wire rope.
This type is more affordable than galvanized wire rope and remains strong and resistant to loosening even after long periods of use. However, it is not suitable for outdoor use due to its susceptibility to corrosion.
Applications include indoor uses such as tow cables, winches, hoists, and other rigging needs.
3. Coated Wire Rope

Coated wire rope features an additional layer, such as PVC or nylon, providing extra protection against abrasion and physical damage. This coating also enhances safety during use.
Coated wire ropes are resistant to corrosion, making them suitable for both indoor and outdoor use. They are also economical. However, regular inspections are necessary to ensure the coating remains intact and the wire core is in good condition.
Applications:
- PVC-coated wire ropes: Barrier fences, security cables, and guardrails
- Nylon-coated wire ropes: Transport lines, gym equipment, and safety cables
Read also: What Does IWRC Wire Rope Mean? Find Out Here!
4. Stainless Steel Wire Rope

Stainless steel wire rope is made of corrosion-resistant stainless steel. Its main advantages include durability against corrosion and oxidation. Its shiny and clean appearance also makes it popular for architectural applications. While more expensive, it offers exceptional quality.
Applications include marine, textile, photography, and petrochemical industries. Its resistance to extreme environments makes it a superior choice for various uses.
Steps to Ensure Smooth Operations
Wire ropes play a critical role in various industries, with different types tailored to specific needs. Understanding the characteristics of each type helps in making the right choice.
At SpanSet, we provide high-quality wire ropes in various types. Along with wire ropes, we also supply accessories and wire rope lubricants to meet all your operational needs.